Polyethylene Furanoate Production - Cost Analysis - PEF E11A

Book excerpt: This report presents a cost analysis of Polyethylene Furanoate (PEF) production from monoethylene glycol (MEG) and 2,5-furandicarboxylic acid (FDCA). In this process, FDCA and MEG are polymerized to PEF in two polymerization steps in order to obtain Bottle-Grade PEF: melt-phase polymerization and solid-state polymerization. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): (1) WO Patent 2015137807, issued to Furanix Technologies in 2015; (2) US Patent 6749821 issued to UOP in 2004 Keywords: Polyethylene Furanoate, Polyethylene 2,5-Furandicarboxylate, PEF, Green PEF, FDCA, MEG