BPA Production Process - Cost Analysis - BPA E11A

Book excerpt: This report presents a cost analysis of Bisphenol A (BPA) production from phenol and acetone. In this process, BPA is produced by the condensation reaction of acetone with phenol. The reaction is catalyzed by hydrogen chloride. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) Keywords: Carbolic Acid, Propanone, Hooker Chemical, Occidental Chemical, OxyChem